SYNOPSIS:
In LS Gen III Engine Wiring Systems: 1997 - 2007, expert Mike Noonan helps demystify the entire complicated process. Extensively covered are terms and tools of the trade, advice on quality connections, detailed coverage of all the engine control modules offered, drive-by-wire systems, harness connectors, and cruise-control systems. Also covered in depth are air-conditioning systems, cooling-system fan operation, transmission interfaces and connectivity, and control-module programming (tuning) for standalone operation.
Featuring wiring diagrams and computer-aided design (CAD) and computer-aided manufacturing (CAM) artwork as well as an appendix with real-world projects and examples, this guide covers all the bases. Whether you are performing a simple swap that utilizes only the basics, a more complex project with all the bells and whistles, or simply want a working knowledge of how these systems work, this guide will be a valuable resource for years to come.
TABLE OF CONTENTS:
Acknowledgments
Introduction
Chapter 1: Wire Harness Basics
- Connectors
- Plugs
- Terminals
- Bus Bar Terminals
- Secondary Locks
- Dress Covers
- Electrical Centers
- Fusible Link Wire
- Automotive TXL Wire
- Measuring Multi-stranded Wire
- Service Life of Automotive TXL Wire
Chapter 2: Materials
- Automotive TXL Wire
- Fusible Link Wire
- Fuse Holders and Fuses
- Relay Bases and Relays
- Ring Terminals
- Butt and Barrel Splice Connectors
- Heat Shrink Tubing
- Plastic Split Loom
- Expandable Braided Sleeving
- Split Braided Sleeving
- Fiberglass Braided Sleeving
- Vinyl Tape
- High-Temperature and Medium-Abrasion Cloth Tape
- High-Temperature and High-Abrasion Cloth Tape
- Heat-Reflective Wire Harness Tape
Chapter 3: Tools of the Trade
- Cutting Tools
- Stripping Tools
- Cut and Strip Machine
- Crimping Tools
- Disassembly Tools
- Soldering Equipment
- Ultrasonic Welding Machines
- Heat Gun
- Custom Tools
Chapter 4: Quality Control
- Wire Specifications
- Wire Size
- Wire Insulation
- Wire Colors
- Wire Strain
- Overloaded Terminals
- Missing Fusible Links
- Spliced Wire
- Taped Splices versus Heat Shrink Tubing
- Crimping Tools
- Connector Assemblies
- Verification and Testing
- Engine Compartment–Rated Materials
Chapter 5: The 1997–1998 LS1 PCM
Chapter 6: The 1999–2002 P01 PCM
Chapter 7: The 2003–2007 P59 PCM
Chapter 8: Connector End Views
Chapter 9: Control Module Programming (Tuning)
- ECU
- PCM
- ECM
- TCM
- FSCM
- TAC
- BCM
- Base Calibration
- Dealer-Level Programming Interfaces and Software
- Custom Calibration and Starter Calibration
- Performance-Level Programming Interfaces and Software
- Base Calibration Walk-Through
- Starter (or Custom) Calibration Walk-Through
- BenchForce Off-Board Programming
Chapter 10: Projects
- Project 1: P01 PCM Swap in a 1997 Camaro Z28 383-ci LT4 T56
- Project 2: P59 PCM Swap in a 1990 K1500 GM Ram Jet 350 4L60E
- Project 3: P01 PCM Swap in a 1985 Camaro Z28 6.0L LS T56
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