1996 - 2004 Polaris Sportsman 400 & 500 Carbureted 4T Models Cyclepedia ATV Service Manual

This Cyclepedia Press ATV service manual provides repair information for Polaris Sportsman 400 & 500 carbureted model four-stroke ATVs. This manual includes detailed step-by-step instructions, black and white photographs, as well as wiring diagrams.

Included in your purchase is 1 year of access to the full color Cyclepedia Online version, along with tech support for FREE!

Years and Models Covered

• 1996 Sportsman 500
• 1997 Sportsman 500
• 1998 Sportsman 500
• 1999 Sportsman 500
• 2000 Sportsman 500
• 2001 Sportsman 500
• 2002 Sportsman 500
• 2003 Sportsman 500
• Early 2004 Sportsman 500

• 2001 Sportsman 400
• 2002 Sportsman 400
• 2003 Sportsman 400
• Early 2004 Sportsman 400

Table of Contents

• Service Information
• Periodic Maintenance
• External Components
• Fuel System
• Engine
• Cooling System
• Transmission
• Final Drive
• Brake System
• Front Suspension
• Rear Suspension
• Steering
• Wheels
• Electrical Systems