The Mark IV Chevrolet Big-Block, made from 1965 to 1976, produced legendary performance and is one of the greatest big-blocks of all time. This design was a giant performance leap ahead of the old Chevy wedge big-block. The Mark IV featured canted valves, large intake ports, and an efficient head design for vastly increased air/fuel flow, better combustion, and huge horsepower. With a big-block under the hood, the Camaro, Chevelle, Corvette, and other Chevys became some of the most desirable ultra-high-performance cars of all time. How to Rebuild the Big-Block Chevrolet covers the best techniques for rebuilding the renowned 366-, 396-, 402-, 427-, and 454-ci big-block engines.
 
With exceptional clarity and insightful detail, this book explains engine removal, disassembly, parts inspection, selection of machine work, initial and final assembly, tuning, and break-in.TABLE OF CONTENTS:
Acknowledgments 
What is a Workbench Book?
 
Chapter 1: Historical Review of the Big-Block Chevrolet 
- Parts Identification 
 
- What’s a 402 and What’s a 400 Big-Block?
 
- Blocks 
 
- Cylinder Heads 
 
- Spark Plugs
 
- Crankshaft 
 
 
Chapter 2: Tools 
- Engine Stand 
 
- Engine Lifting 
 
- Basic Hand Tools 
 
- Best Tools for the Job 
 
- Required Miscellaneous Tools
 
- Specialty Tools 
 
- Air Tools 
 
- Supplies 
 
- Lubricants 
 
- Engine Lubricant Options 
 
- Bolt Thread Lubricants and Sealers 
 
- Sealants 
 
- Cleaning Equipment 
 
 
Chapter 3: Removal and Tear Down 
- Documentation
 
- Safety Warnings 
 
- Drain Fluids
 
- Air Conditioning
 
- Fuel System
 
- Wiring and Hoses
 
- Distributor
 
- Belts
 
- Spark Plugs
 
- Exhaust 
 
- Carburetor
 
- Transmissions 
 
- Pulling Engine 
 
- Tear Down Long Block 
 
 
Chapter 4: Inspection 
- Visual Inspection
 
- Block
 
- Heads
 
- Crankshaft 
 
- Rods
 
- Harmonic Damper
 
 
Chapter 5: Selecting Parts 
- Got Performance? 
 
- Aftermarket Blocks
 
- Main Cap Conversion
 
- Bearings
 
- Rotating Assembly
 
- Induction 
 
- Heads
 
- Valvetrain
 
- Oiling System
 
- Oil Pans 
 
- Windage Tray 
 
- Gaskets 
 
- Fasteners
 
- Cooling System
 
- Fuel System 
 
 
Chapter 6: Machine Shops
- Pre-Machine-Shop Planning 
 
- Machine to Application Requirements 
 
- Pre-Machine-Shop Tasks
 
- Professional Inspection 
 
- Machine Shop Services 
 
- Block 
 
- Heads
 
- Rotating Assembly 
 
- Intake Manifold and Head Fitment
 
- General Machine Shop Services 
 
 
Chapter 7: Cleaning 
- Safety First! 
 
- Tools and Cleaning Items
 
- Engine Cleaning Brushes 
 
- Chemical Dip Cleaner
 
- Compressed Air 
 
- Pressure Washer 
 
- Cleaning Area 
 
- Critical Cleaning Details
 
- Step-by-Step Engine Cleaning Process 
 
 
Chapter 8: Pre-Assembly 
- Inventory
 
- Inspection
 
- Hydraulic Problems 
 
- Clean up Your Act
 
- Head Games 
 
- Step-by-Step Pre-Assembly 
 
 
Chapter 9: Step-by-Step Final Assembly
 
 
Chapter 10:  Start-Up 
- Lubrication
 
- Coolant 
 
- Throttle 
 
- Wires and Hoses 
 
- Grounds
 
- Accessories and Belts 
 
- Fuel
 
- Battery 
 
- Pre-Oil Engine 
 
- Distributor Reset 
 
- Transmission 
 
- Initial Timing
 
- Pick Up Your Mess 
 
- Flat Tappet Cam Break-In Process 
 
- Fire It Up!
 
- Roller Cam Break-In
 
- Camshaft Break-In
 
- Break In the Rest 
 
- Tuning 
 
 
Appendix A: Torque Reference 
Appendix B: Work-Along Sheets 
Source Guide