The rounded-line Chevy/GMC trucks are extremely popular as stock restorations, fast street trucks, and off-road-duty trucks. But before you can build a specialty truck, you need to have a solid, reliable, restored truck. This book provides the invaluable information and step-by-step instruction to return these trucks to their original glory. An authoritative and comprehensive restoration guide for the 1973-1987 Chevy/GMC trucks has not been available until now.
TABLE OF CONTENTS:
Chapter 1: Finding a Project Squarebody
- Overview of the 1973–1987 Chevrolet Pickup
 
- Year-by-Year Changes
 
- Trim Levels
 
- Special Editions
 
- VIN Decoding
 
- The Right Truck for You
 
- Ownership Documents
 
- Customized Versus Stock Trucks
 
- Rust Versus No Rust
 
- Engine and Transmission
 
- Chassis, Suspension, and Brakes
 
- Beater Options
 
- Determining Your Skill Level
 
Chapter 2: Getting Started 
- Organizing Your Process
 
- Choosing the Level of Restoration
 
- Setting a Budget
 
- Preparing Your Workspace
 
- NOS Versus Reproduction Versus Aftermarket Parts
 
- Purchasing a Parts Vehicle
 
- Organizing and Cataloging Your Parts
 
- Tools and Equipment
 
- Welding and Metalwork
 
- Consumable Materials and Supplies
 
- Making Your Own Tools
 
Chapter 3: Bodywork 
- Installing New Cab Mounts
 
- Body Trim
 
- Stripping the Finish
 
- Inspecting for Rust
 
- Panel Replacement Procedures
 
- Repairing Bed Rust Damage
 
- Repairing Cab Rust Damage
 
- Repairing Dents and Dings
 
- Applying Body Filler
 
- Gapping the Panels
 
- Fixing Factory Issues
 
- Prep for Paint
 
Chapter 4: Paint 
- DIY Versus Paying a Professional
 
- Equipment
 
- Paint Types
 
- Paint Colors
 
- Priming
 
- Sealing
 
- Painting Basics
 
Chapter 5: Engine 
- Analysis of Work Required
 
- Engine Removal
 
- Engine Installation
 
- Rebuilding Basics
 
Chapter 6: Transmission 
- Transmission Types
 
- Tools and Equipment
 
- Removing the Transmission
 
- Disassembling the Transmission
 
- Rebuilding Basics
 
Chapter 7: Drivetrain 
- Axle Identification
 
- Gearing
 
- Rebuilding an Axle
 
Chapter 8: Brakes
- Remove or Replace
 
- Brake Lines
 
- Front Disc Brakes
 
- Wheel Bearings
 
- Rear Drum Brakes
 
- Bleeding the Brakes
 
Chapter 9: Suspension 
- DIY Versus Paying a Professional
 
- Removal and Installation
 
- Rebuilding Basics
 
Chapter 10: Electrics 
- Tools and Equipment
 
- Full-Chassis Harness
 
Chapter 11: Interior 
- DIY Versus Paying a Professional
 
- Trim Removal
 
- Interior Disassembly
 
- Interior Reassembly and Refurbishment
 
Chapter 12: Miscellaneous Mechanicals 
- Fuel System
 
- Badge and Emblems
 
- Long-Bed to Short-Bed Conversion