2004 Polaris Sportsman 400 & 500 Factory Service Manual - OEM

BRAND NEW, OEM Factory Service Manual published by Polaris Industries Inc.

This Service Manual describes the service procedures for the 2004 Polaris Sportsman 400 & 500 ATV's.

 

Service Information Includes:  Diagnostic Information and Procedures, Schematics and Routing Diagrams, Component Locator, Repair Instructions, Description and Operation, Specifications, and Special Tools and equipment. Service information on Chassis, Body & Accessories, Steering, Suspension, Driveline, Brakes, Engine and Transmission.

 

 

- Polaris Sportsman 400: 2004

- Polaris Sportsman 500: 2004

 

(Includes all Sub-Models and Engine Variants)

 

 

- General Information

- Frame/Body Panels/Exhaust System

- Maintenance

- PGM-FI System

- Ignition System

- Electric Starter

- Lubrication System

- Fuel System

- Cooling System

- Cylinder Head/Valve/Camshaft

- Cylinder/Piston

- Alternator/Starter Clutch

- Sub-Transmission/Gearshift Linkage

- Crankcase/Crankshaft/Balancer

- Engine Removal/Installation

- Drivetrain System

- Steering System

- Drive Shaft/Final Gear

- Wheel/Suspension

- Brake System

- Battery/Charging System

- Lights/Meters/Switches

- Electric Power Steering

- Wiring Diagram

- Index