Ford, Lincoln, Mercury 6R60, 6R75, 6R80 Automatic Transmission Rebuild Manual by ATSG

Covers assembly, disassembly, diagnosis, troubleshooting, electronic controls & operations. The 6R60, 6R75, 6R80 is a ZF6HP style transmission specifically fitted for Ford. This Transmission can be found in the 2005 Navigator, 2006 Explorer and Mountaineer, 2007 Expedition, 2008 F-150 and 2010 Mustang. In 2010, with the introduction of the 6R80 model transmission, changes were made and a low one-way clutch OWC was added to the transmission. Although there are differences specifically suited for Ford, this manual will serve nicely when rebuilding a ZF6HP transmission.

Contents:

• Transmission Cut-Away View, Component Location, Clutch Application Chart
• Transmission Tag Info and Solenoid Strategy Identification
• General Description, Solenoid Strategy Information
• A/T Ranger Selection, Shift Quadrants
• Fluid Level Checking
• Electronic Component Operation
• Electronic Component Locations
• Case Connector Resistance Checks
• Solenoid Application Chart
• Case Air Check Passages
• Wiring Diagrams
• Diagnostic Trouble Codes
• Transmission Disassembly
• Component Rebuild Section
• Transmission Final Assembly
• Setting Low / Reverse Clutch Clearance
• Checking Front End Play
• Checking Rear End Play
• Special Service Tools
• Torque Specifications
• Delayed Reverse and/or 2-3 Flare
• Flare Shift into 4th, 5th or 6th Hot
• Pressure Tap Location and Specifications