2002 - 2006 MINI Cooper Factory Service Manual

This manual is a comprehensive source of service information and specifications for MINI Cooper models from 2002 to 2006. This manual includes new repair information for the convertible, the 2005 facelift and coverage of the Cooper S models.

Models and engines covered:

• Cooper: 1.6 liter normally aspirated engine
• Cooper S: 1.6 liter supercharged engine

Transmissions covered:

• Cooper: Manual 5-speed transmission (Midlands, Getrag)
• Cooper: Automatic continuously variable transmission (CVT)
• Cooper S: Manual 6-speed transmission (Getrag)
• Cooper S: Automatic with Agitronic (Aisin)

Technical highlights:

• Procedures for everything from basic oil change service to interpreting the malfunction indicator light (MIL). This manual tells you what to do and how and when to do it.
• Engine and cylinder head service, including camshaft timing chain setup and adjustment.
• Information for specific driveability problems, including explanation of the engine management system and OBD II diagnostic trouble codes (DTCs)
• Theory of operation and repair information for the EMS2000 engine management system.
• Supercharger and intercooler information, including component removal and replacement (Cooper S)
• Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles.
• Manual and automatic transmission removal, installation, seal replacement and external service.
• System description and repair information for Antilock Brakes (ABS), Automatic Stability Control (ASC) and Dynamic Stability Control (DSC).
• Heating and air conditioning repair (IHKS / IHKA), including component replacement.
• Body adjustments and repairs, including sunroof and convertible.
• Wiring schematics and extensive electrical component section specifying relay, control module and ground locations with detailed illustrations and photos.