1984 - 2005 Kawasaki KLR250 Dual Sport Cyclepedia Motorcycle Service Manual

This Cyclepedia Press motorcycle service manual provides repair information for Kawasaki KLR250 motorcycles. This manual includes detailed step-by-step instructions, black and white photographs, as well as wiring diagrams. All procedures in this manual were performed by an experienced Kawasaki dealership-trained technician. 

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Years and Models Covered

• 1984 KL250-C2
• 1985 KL250-D2
• 1986 KL250-D3
• 1987 KL250-D4
• 1988 KL250-D5
• 1989 KL250-D6
• 1990 KL250-D7
• 1991 KL250-D8
• 1992 KL250-D9
• 1993 KL250-D10
• 1994 KL250-D11
• 1995 KL250-D12
• 1996 KL250-D13
• 1997 KL250-D14
• 1998 KL250-D15
• 1999 KL250-D16
• 2000 KL250-D17
• 2001 KL250-D18
• 2002 KL250-D19
• 2003 KL250-D20
• 2004 KL250-D21
• 2005 KL250-D22

Table of Contents

• Periodic Maintenance
• Quick Reference
• External Components
• Fuel System
• Engine
• Final Drive
• Front Brakes
• Rear Brakes
• Wheels
• Steering
• Front Suspension
• Rear Suspension
• Electrical System